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Home Melters Melters for high melting rates - from 160 to 1000 kg/h

Melters for high melting rates - from 160 to 1000 kg/h

HIP-MITSU continuous output melting units model MITSU for hot melt adhesives, also reactive PUR and UV curable, give an appropriate answer to all needs concerning medium and high melting capacity.

They are equipped with high precision gear pumps and guarantee maximum precision in all conditions of use, both continuous and intermittent.  
The standardized and integrated design enables an easy use and a quick and simple interface with the main line.

Melt rate: from 160 up to 1.000 kg/hour
Applications: both continuous and intermittent
Simultaneous employ of different adhesives: standard
Standard gear pump: from 1 up to 420 cc/rev
Pump’s capacity control and setting: electronic
Adhesive type:
hot melt; reactive PUR and UV curable
Usable packagings: chips a/o blocks
Working temperatures: up to 240°C
Filters after pumps:
Machine disassembling Time: 15 minutes
Configuration expandability: standard
Adhesive change: 10 minutes
No line-stop maintenance: standard
Energy saving:
Control and setting of pump capacity: electronic, clear and user-friendly operator interface.
Three different temperature controls in the tank: for a better adhesive management, avoiding long and useless adhesive’s stays at high temperatures and optimizing at the same time the system melt rate.

Easy replaceable cartridge resistances: easy replaceable cartridge resistances, both for tanks and grids. Replacement of the entire heated block is thus avoided.
Increasing of the number of pumps installed at a later date: thanks to HIP-MITSU modular design, all machines can be reconfigured with additional pumps after first installation or at a later time.
Interchangeable pumps with different capacity: all HIP-MITSU continuous output melting units can be equipped with different capacity pumps, which can be interchanged in a few minutes, thus increasing the pump rate also after first installation.
Melt rate increase with additional grids after first installation:
it can be performed also after first installation because the motherboard has standard prearrangement for the additional temperature channels.
Injection device for inert gas: HIP-MITSU continuous output melting units are supplied with injection device for inert gas, useful while using adhesives to be processed only by means of anhydrous cap.

Increase of applied tubes for adhesive application after first installation.

Standard plug and play quick connections for an easy cleaning: mechanical and electrical plug and play quick connections to facilitate both cleaning and maintenance operations, thus reducing dead times. Easy access to all machine components.

By-pass for intermittent applications:
MITSU continuous output melting units are equipped with by-pass installed after the pump, enabling intermittent adhesive applications.

Hot melt PUR in 20 kg packaging also usable: from model MITSU 100 included, all HIP-MITSU continuous output melting units enable the use of hot melt PUR in 20 kg packagings.
Simultaneous employ of more adhesives on a single machine: reduced time for adhesive interchange.
Energy Saving:
according to the production plan and consequently with the required the melt rate, partial use of the machines is also possible.
On-line maintenance without stopping the main line:
  ordinary maintenance (such as filters changing) can be performed on-line without stopping the main line, thus avoiding production wastes. For this reason this equipment is intended to be installed in particular on no-stop continuous output production lines.

Upgradeable configuration also after first installation:
thanks to HIP-MITSU modular logic, all machines can be reconfigured with additional modular units also after the first installation.
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